Linya na Panaggawa na Amag
Dec 13, 2025
Mangiter na mensahe .
Linya na Panaggawa na Amag
Saray bloke na asero et onsabi bilang rektanggulo iran billet. P20 ya grado parad estandarten karakel na produksyon. Say sertipiko na materyales et mangipapanengneng na inka-malet ya manga 28-32 HRC antis ya inmawet manlapud gilingan. Anggapoy kaukolan ya pampainit antis ya gawaen so makina. Parad saray kagawaan ya atagey so karakel da ya iilaloan ya onlampas ed 500,000 a siklo, say tindaan et onsaliw ed H13 o S136 ya stainless. Kaukolan ya paeleten iratan kayari na magaspang ya panag-machine, ya mangarum na sakey simba ed eskedyul tan 20-30% ed gastos.
Say unonan operasyon na panag-machina et man-square ed bloke tan man-cut na saray mounting features. Bolt holes, locating pins, waterline entrys. Sayan kimey et nagagawa ed sakey a kombensional a makinan panaggiling. Anggapoy espisyal. Say bloke et onalis ed CNC parad panag-awang na abot. Say 3D model manlapud kustomer so mangigiya ed toolpath. Say panag-rough et mangitilak na 0.3-0.5mm ya stock ed amin ya tapew parad saray finishing pass. Say panggunaet ya onasingger ed satan et nayarin naderal so kagawaan tan saray marka na chatter ya manbayag ya onkupas ed saginonor.
Say finish machining et mangiter na sukat na cavity ed pinal ya espisipiko. Saray tolerances et manbabatik na ±0.02mm ed saray kritikal a features a singa say antenna pocket tan saray tapew na parting line. Say pocket floor et kaukolan ya patatdang ed loob na 0.01mm odino say RFID inlay et singa bato no akayurong. Saray ball end mill ya 1mm tan 2mm so diametro da et makaasikaso ed saray kurbadon tapew. Say mas melag iran radii et onla ed EDM.
Say panagputot na electrode et mipara ed panag-cavity machining. Graphite o copper depende ed no antoy kaukolan ya finish na cavity. Mas maples so makina na graphite tan mas dakel so detalye to. Say gansa et mamawala na mas maabig ya tapew na asero balet ta mas maples ya nauupot tan mas mabli so kada electrode. Maslak ya keyfob molds et manguusar na graphite electrodes ya walay segundaryon polishing step kayari na satan.
Say EDM station et manpopoolan na ag naabot na CNC. Matalimbeng iran suyok ed loob. Aralem tan mainget iran slot. Detalye na logo ya walay akaalagey ya dingding. Say electrode et onlelereg ed workpiece legan ya say electrical discharge et mamapaandi ed materyal. Say panaon na panagpoolan et mandedepende ed kaaralem tan kalapar na tapew. Say logo recess ya 0.5mm so kaaralem to et nayarin mangala na 4 oras. Say makina et manpapaandar ya anggapoy mangasikaso ed sanlabi parad aralem iran features.
Say panagpakintab so mangibiig ed sakey a mausar a hulma manlapud maong. Say EDM et mangitilak na recast layer ed tapew na asero. Sayan layer et malet tan malimpek. Say panagpakintab et mangekal ed satan tan mangiter na tapew ed espisipikon inkagawa. Saray estandarte na SPI et mangiiter ed balang sakey na parehon reperensya. Say A-1 et mirror finish. Say B-1 et maong ya polish ya walay pigaran nanengneng ya linya. Say C-1 et mangipapanengneng na anlemew iran marka na bato. Saray keyfob shells et kaslakan ya B-2 o B-3. Say mas atagey ya gloss et mankabaliksan na mas dakel a panaon na panag-polish tan mas maples ya isulong legan na produksyon.
Say texture application et nagagawa kayari na panag-polish no labay na kustomer so matte odino patterned iran tapew. Say chemical etching et manguusar na asido pian kanen so bakal diad kontroladon paraan. Say amag et namaskaraan, insan isawsaw. Say kaaralem na etch et 0.02-0.05mm parad saray kaslakan ya texture. Say laser texturing et onkakasil parad saray komplikadon padron balet ta mas mabli so kada sentimetro kuadrado.
Say panag-drill na cooling channel et nagagawa ed gapo na proseso legan ya mainomay nin asikasoen so bloke. Saray panag-drill na paltog et walaan na diretso iran abut ed asero. Say diametro to et kaslakan ya 8-12mm. Say kaarawi tan kaaralem et mandedepende ed no iner so kawalaan na petang legan na panagmolde. Saray kanal et isaksak tan pressure test antis ya i-assemble pian nanengneng no wala ray leak. Say onlelereg ya waterline ed loob na running mold et mamawala na kalawang tan kontaminasyon ya maneral ed saray parte ed loob na pigaran agew antis ya nanengneng na siopaman so problema.
Say panagtipon et mantitipon na cavity block, core block, ejector plates, guide pins, tan mounting hardware. Saray estandarten base na mold manlapud DME o HASCO et makatipid na panaon. Say cavity tan core et onpelag ed saray pre-machine na bulsa. Say pangi-align et mandedepende ed saray guide pin tan bushing. Say pakaupot ed sarayan kabiangan et ompatnag bilang flash ed saray parte lapud saray kapaldua na molde et agla mankakasakey a malinis.
Say unonan inspeksion na artikulo et nagagawa ed sakey a CMM. Saray makinan mansukat na coordinate et mansusukimat ed saray kritikal a sukat sumpad 3D model. Antokaman ya feature ya walad paway na tolerance et na-flag. Saray kaslakan ya suspek et saray aralem a bulsa ya inmalis legan na panag-machine tan saray manipis a dingding ya inmalis legan na EDM. Say panangipetek et mankabaliksan na ipawil ed CNC o EDM station. No maminsan et mas maples so pangapiger no man-polish na lima odino spot welding tan re-machining.
Saray trial run et mamawala na sample iran parte parad panangabobon na kustomer. Say hulma et ipawit ed pasilidad na panagmoldi, iiyan ed sakey a panag-imprintaan, tan man-run na pigaran lasus a shot. Saray sample et onla ed QC parad dimensional checks tan RF testing. Saray pananguman et nagagawa ed lugar. Say kabaleg na puerta et nayarin kaukolan ya lukasan no saray parte et walay marka na panduaruwa. Nayarin kaukolan ya palaknaben so panaon na panagpalemew no saray parte et onkupas kayari na pangipaway. Sarayan pananguman et mangala na sakey odino duaran agew. No linmabas la ray sample, onloob lad produksyon so mold.
Say bilang na paltog et onggapo ed zero ed satan a punto. Saray panaon na panmintina et naeskedyul base ed iilaloan ya isulong. Say molde et ompawil ed toolroom diad kaunoran parad pananguman. Saray tapew na linya na panbibiigan et nawalaan na re-ground. Saray naupot ya ejector pin et nasalatan. Say panag-polish et mamapawil ed orihinal ya inkagawa na cavity. Say keyfob mold ya naasikaso ya maong et manbiabiahe na 300,000 anggad 500,000 a siklo antis na baleg ya pangapiger. Mas maples ya onkapuy iray apaulyanan ya kagawaan.
Ipawit so Pantepet